Blowing Filling Capping Machine

Blowing filling capping machine combines blow molding, filling and capping into a single integrated solution for water, juice and soft drink...etc.

By combining several equipment types and production phases into one system, the production line’s efficiency is improved, it can save more energy by removing the wind, reduce the wind power motor, and the area can be reduced by more than 50%, total expenses also are reduced.

A single Human-Machine interface.
Automatic operation, with combined blowing and filing architecture.
Standardized operating procedures for lubrication, cleaning, and audits.
An aligned maintenance plan for the entire system.

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Efficient and Cost-effective

Higher performance through fewer machines, improving production efficiency by up to 4% and reducing the total cost of operation by up to 12%.

Compact and ergonomic, with only one operator.
Optimized line layout with no empty bottle storage,
handling, accumulation or rinsing.

Enhanced Hygiene

By combining blowing, filling and capping within a single enclosure, optimizes hygiene and food safety.

Contact-free filling, with all parts in contact with a beverage made from stainless steel AISI 316L.
Automatic dummy bottles available, with insertion and removal available for automated CIP.
Reduces the usage of chemical agents and water during external cleaning.

Sustainable Production

Great savings potential with regard to raw materials, electricity, air consumption, and chemical usage.

45% reduction in electricity consumption during blowing with infrared ceramic lamps.
Servomotors improve electrical efficiency.
Up to 35 % reduction in compressed air consumption with the option.
Integrated Cleaning System optimizes space, resulting in quicker cleaning, less CIP agent usage, and reduced resource consumption.

Blowing

Preform Feed Control
The preform is put into the hopper of the automatic feeding device, and the preform is conveyed to the heating furnace through the belt conveying device and the roller device.

Preform Heating Control
The heating furnace heats the preform through a multi-layer infrared lamp tube. The preform can rotate independently during the heating process, and each section of the multi-section infrared lamp tube can be independently adjusted in temperature.
The heating furnace is provided with a preform screw head cooling air duct and a heating furnace ventilation cooling air duct to ensure that the preform is not overheated.

Control Of The Blowing Process
The preform that has been warmed in the preform holder is discharged to the preform output track through the preform removal sleeve, and the preform is sent to the blow mold by a robotic device. The two-stage air pressure (pre-blowing air pressure and high-blowing air pressure) is used to stretch the preform into a bottle. According to the process requirements, the blow mold will pass the cooling water and be monitored by the host computer during the entire blow
production process.

Filling

When filling, the bottle is lifted by cylinder, which runs smoothly and reliably at high speed. After the bottle mouth rises under the action of the cylinder, it is sealed with the filling valve, and then the valve opening mechanism opens under the action of the cylinder to start filling. When the filling set liquid level is reached, the filling valve closing mechanism is closed and the bottle is lowered by the pull-down cam and cylinder, and the filling is completed

Capping

Convenient torque adjustment, more reliable screwing effect, and better reduce the capping defective rate.
The cap-falling guide is provided with a mechanism for preventing the reverse cap from passing and the cap is removed and is also equipped with a set of photoelectric switches. When there is no cap on the cap-falling guide, the machine will automatically stop running, which can effectively avoid the occurrence of capless bottles.
Capping machine bottle-in detection switch is provided. The cap-lock cylinder connected with the cap-falling guide and the cap-shifting disc interlocks the cap to ensure that cap feeding is stopped when there is no bottle, which reduces the loss of caps.
High-efficiency centrifugal cap unwinding method, with little cover wear.
A cap detection mechanism is provided for controlling the start and stop of the cap lifter.