Related Advantages of Blowing Filling Capping Machine

Facing the trend of high-speed and energy-saving blowing equipment. XMY machinery has specially developed a blowing filling capping machine. The blowing technology has reached the industry's leading technical level.

Below I will give you some advantages to our blowing filling capping machine.

Blowing filling capping machine combines blow molding, filling and capping into a single integrated solution for water, juice and soft drink...etc.

By combining several equipment types and production phases into one system, the production line’s efficiency is improved, it can save more energy by removing the wind, reduce the wind power motor, and the area can be reduced by more than 50%, total expenses also are reduced.

First of all, let's understand some characteristics of blowing filling capping machine.

1. High degree of automation. The entire production process is completed independently by the machine.

2. High degree of intelligence. With a friendly graphic man-machine interface, the machine can be controlled according to people's wishes, and at the same time, people can grasp the operation of the machine at any time through the data reflected in the man-machine interface. If a fault occurs, the maintenance personnel can perform repairs according to the fault type and cause displayed on the man-machine interface.

3. Excellent and stable product quality. Stable infrared heating system (infrared tube can be controlled in a single row) high-precision blowing mold closure system; special blow valve designed and manufactured by a special company, other pneumatic components and electrical components adopt well-known brands; according to the product The specially designed stretch guide rails ensure the accuracy and repeatability of the blowing process and actions, so that the product quality and quality stability are fully guaranteed.

4. Very low machine noise. Advanced design methods, excellent machine structure, and professional assembly technology ensure stable machine operation and low noise.

5. High cleanliness and no intermediate pollution. The fully enclosed production area and excellent self-lubricating system avoid intermediate product pollution, which is commonly known as secondary pollution.

6. Very low production cost. The design of excellent process steps and process parameters greatly reduces the consumption of electricity, gas, and water, and greatly reduces the production cost.

7. Visibility, maintainability, and safety are good. The entire production process and the parts of the machine can be observed through the doors and windows, and the operator can grasp the production situation and machine operation at any time, which is conducive to the maintenance of normal production and the safe operation of the machine.

The following mainly introduces the relevant advantages of our XMY blowing filling capping machine.

Efficient and Cost-effective

Higher performance through fewer machines, improving production efficiency by up to 4% and reducing the total cost of operation by up to 12%.

• Compact and ergonomic, with only one operator.

• Optimized line layout with no empty bottle storage.

• Handling, accumulation or rinsing.

Enhanced Hygiene

By combining blowing, filling and capping within a single enclosure, optimizes hygiene and food safety.

• Contact-free filling, with all parts in contact with a beverage made from stainless steel AISI 316L.

• Automatic dummy bottles available, with insertion and removal available for automated CIP.

• Reduces the usage of chemical agents and water during external cleaning.

Sustainable Production

Great savings potential with regard to raw materials, electricity, air consumption, and chemical usage.

• 45% reduction in electricity consumption during blowing with infrared ceramic lamps.

• Servomotors improve electrical efficiency.

• Up to 35% reduction in compressed air consumption with the option.

• Integrated Cleaning System optimizes space, resulting in quicker cleaning, less CIP agent usage, and reduced resource consumption.

What else do you want to know about the characteristics of our blowing filling capping machine? If you need it, you can contact us.