Special requirements for the use of carbonated beverage filling machines

As a professional and reputable beverage filling machine manufacturer, you must pay special attention to certain points when using steam or non-steam beverage filling machines. Keep the machine running stably without affecting the taste of the beverage.

Packaging is a key process in beverage production. Regardless of the packaging form of glass bottles, metal cans, plastic containers, etc., regardless of the filling method and filling system used, the quality requirements of carbonated beverages should be guaranteed. These quality requirements mainly include:

1 Reach the expected level of carbonization

Carbonization of carbonated beverages should be maintained at a reasonable level, and the carbon dioxide content must meet regulatory requirements. The air content of the finished product is not only related to the mixer, but the filling system is also the main determining factor.

2 Ensure the correct ratio of syrup and water

The final sugar content of the finished beverage in the secondary filling method is determined by the filling volume, filling height and container capacity. It is necessary to ensure the accuracy of the syrup volume and control the filling height. Modern one-time filling methods must ensure the normal operation of the proportional device.

3 Maintain a reasonable and consistent filling height

The accuracy of the filling height is related to ensuring that the content meets the required standards, the value of the commodity, and the expansion ratio of the beverage to the container. For example, the filling height of the secondary filling directly affects the ratio of syrup to water. When the filling is too much and the head gap is small, when the beverage expands due to the increase in temperature, the pressure will increase, resulting in air leakage and bottle explosion.

4 The gap at the top of the container should maintain a minimum amount of air

The high air content in the head space can cause the aroma or other ingredients in the beverage to oxidize, which can lead to product taste and deterioration.

5 Tight and effective sealing

Sealing is a key factor to protect and maintain the quality of beverages. Whether it is a crown cap or a screw cap, the bottled beverage should be tightly sealed. The container should not be damaged when it is topped. The crimping quality of metal cans shall meet the specified requirements.

6 Maintain the stability of the product

After opening the lid, unstable products will gush and overflow. The main factors that cause the instability of carbonated beverage products are: excessive carbonization, presence of impurities, presence of air, high filling temperature or large temperature difference, etc. Any carbonated beverage is unstable under atmospheric pressure. This instability will increase with the increase of carbonization and temperature. Therefore, cold bottle, cold syrup and cold water filling are extremely advantageous.

Only after all the above requirements meet the standards, we can provide customers with high-quality beverages.

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